Manufacturing Systems LLC

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    • Home
    • About MSI
      • About Us
      • Contact Us
      • References
      • FAQ and White Papers
    • Controls
      • UL Control Systems
      • Instrumentation
      • Numerical Control
      • Safety
      • Modular Integration
    • Equip/ Mech
      • Precision Riviting
      • Rotary Platform
      • Automated Assembly
      • Metal Processing
      • Auto RF Heat Treating
      • Wood Processing
      • Matl Handling/Clean Rooms
      • Cleaning & Drying
      • CAD Capabilities
      • Metal Glass Ceramic
    • Software
      • Test & Mea DB Design
      • Batch Process & DB
      • Laser Interface
      • Vision Recognition
      • AutoLisp & CAD Automation
      • Equipment Data Base Dev.
    • Product Dev
      • CRT Gun
      • Control Board
      • Ink Jet
      • Heater
      • Precision Rivets
      • Water Treatment
      • Binocular
      • FCC
      • E-Scan
      • Well
      • Sales Aid
      • NC Grinding
    • Process R&D
      • Coating Methods
      • Lapping
      • Hudraulic Cracking
      • Saw Blades
      • Solder
    • Line Projects
      • Ink Production
      • Dye Line
      • CRT Bulb Assembly Line
      • CRT Screen Line
    • Store
      • SW Products
      • Engineering Design Assist
      • SW Piping Products

Manufacturing Systems LLC

Manufacturing Systems LLCManufacturing Systems LLCManufacturing Systems LLC
  • Home
  • About MSI
  • Controls
  • Equip/ Mech
  • Software
  • Product Dev
  • Process R&D
  • Line Projects
  • Store

Site Content

hydro-static press cracking studies

The picture shows a Hydro-static Press for forming ceramic components (in this case "funnels").   The Boot and Mandrel, (the brown cone shape below the open breech) contained ceramic powder that was pressed into the solid  shape under hydro-static pressure.   


The boot itself was molded from Urethane and was approximately 1.5" thick.  The pressure could be as high as 30,000 psi but typically was only between 10,000 and 15,000 psi.  Cracking was a chronic problem, resulting in poor yields of the pre-fired fragile parts.  


The extremely high pressures made it difficult to analyze the nature of the cracking mechanism.  A series of tests were conducted to understand the interaction of the thick urethane "boot" and the green ceramic parts.  High speed images of the decompression curve were captured with a high pressure transducer.  


The nature of the cracking mechanism was discovered and changes were made to the process to reduce the  cracking problems.

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